Low Carbon Wire Drawing Machine

Product process 1. Drive: Host straight line wire drawing machine, the first five heads power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan. And the other six heads power by the AC frequency motor through two high-frequency joint narrow V-belt to capstan. 2. Brake: Clamp brake mounted on the motor pulley, quick stop or emergency stop wire drawing machine, which can effectively brake. Its role not only as a brake, but also to prevent the reel reverse brake, release the clip close to the solenoid valve control clamp brake cylinder. 3. Capstan: The material is ZG45 steel, surface is build-up welded, the surface is brightness, smooth, wear-resistant surfacing height of 150mm, long service life; hub height of 150-200mm. 4. Drawing die box: Die box is welded structure, into two cavity. The guide roller is mounted into the side to ensure that steel wire can straight into the drawing die, die holder should be adjusted to wire tangent to enter the drawing rolls tuning roller installed at the entry end of the mold base tuning roll by a small cylinder put power, tuning the swing of the roller, so that the corresponding sensor output signal to fine-tune the speed of change. Tuning roller wire tension by adjusting the air pressure change, regulation range 0.15-0.6Mpa. The mold box is also equipped with a stirring device. Tuning roller side of the mold box, a gear reducer single-phase capacitance running motor through a sprocket, power passed to the stirring arm to stir the mold box, lubrication powder, without agglomeration affect lubrication. 5. Jump-mode device: When drawn wire specifications total compression rate is less than the required times drawing, can throw a drawing. Rejection mode principles: Inlet is small, outlet is fine, then dumped in front of passes; Inlet is big, outlet is rough, then throw behind the times. When the need dumped mold, the steel wire after the need to jump-mode machine mode box, and then into the next need to pull the mold box so that the wire can be within the effective stroke of the arm swing, thus ensuring the sensor can detect and adjust to match adjacent reel speed. 6. Capstan cooling: Inside of the capstan use narrow slit water cooling, cooling ring fixed in the body, capstan run through the spindle, when the water flow at high speed, during which water turbulence, and emitted from the narrow gap high-speed, high heat transfer efficiency, so that the rolls to cool; outside of the capstan use wind cooling by fan. Capstan tilt installation, increase the capstan product wire to extend the wire and the air heat exchange time. 7. Mold cooling: Drawing Die use open direct water-cooled, adjust the inlet valve to control the water height, when you need to replace the wire drawing dies, close the inlet valve, fast water emptying, and then change the mode, before and after the wire drawing dies, seals available copper pad or aluminum

Low Carbon Wire Drawing Machine

Machine Layout:

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Product Application

Pulley type wire drawing machine are suitable for the high & low carbon steel wire, with Siemens PLC & inverter control system to assure high speed & stable operation. Low Carbon steel wire product used in mesh net, steel fiber, nail & staple making, construction, agriculture & furniture field, etc. And other steel wire product used in prestressing wire, PC wire, spring, steel rope wire, steel cord & Bead wire for tyre, etc.

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Technical parameters:

Low Carbon Wire Drawing Machine

Capstan diameter	560mm
Capstan numbers	8
Inlet wire diameter	Φ6.5mm
Outlet wire diameter	Φ2.0mm
Tensile strength	≤600mpa
Total compressibility	90.53%
Average compressibility	25.52%
Max. Speed	12 m/s
Power	22 KW*8
Block type	Vertical ,tilted
Take-up wire	Elephant trunk type take-up system
Tension frame	Internal tension frame.
Main frame	Welding of steel plate and square pipe.
Stop brake	Pneumatic brake
Vacuuming design	Reserve suction hole
Lighting	Each stand with separate lighting.
PLC	Siemens

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Die box

The drawing dies are cooled by self-following water directly, and the cooling effect is very good, which can longer the dies' service life. Die box contains powder and water cooling two parts. The 1st block uses stirring die box.

Pull-up wire discharging

The coiled wire will be discharing with an active motor automatically instead of passive pay-off, which greatly increases the drawing efficiency.

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Detailed discription:

High Speed Low Carbon Steel Wire Drawing Machine

1	Wire drawing drum material	Cast steel, tungsten coating and surfacing, HRC60. Roughness is less than 0.8umm
2	Drum cooling	1. Drum inside cooling: drum’s inner wall has 3 water channels which displayed in 120 degrees direction by water spraying. 2. Drum external cooling: the ventilation pipe below the outside of the drum uses 360 degrees of forced air cooling on the surface of the drum and wire to lower the surface temperature of the reel below 80 degrees
3	Die box cooling way	The drawing die is cooled by using direct water inlet and outlet water, and the cooling effect is especially good
4	Tension machine	Built-in
5	Main frame	Steel plate and square tube welding
6	Safety device	Safety protection cover, broken line stop test
7	Vacuum design	Vacuum cleaning hole
8	Lighting	Each machine is equipped with separate lighting
9	Parking brake	Pneumatic brake
10	Electric cabinet	Protection level IP54
11	Electrical system	Machine distribution structure, PROFIBUS-DP field bus control
12	Energy consumption	Monitoring is equipped with electricity meter
13	PLC	HUICHUAN (Inovance) brand
14	Touch screen	HUICHUAN 10inch screen
15	Frequency motor brand	Fangda
16	Low voltage apparatus	Zhengtai
17	Inverter	HUICHUAN (Inovance) brand
18	Sensor	OMRON
19	Field cable supply	The dedicated control line is provided by the seller, and other control cables and power cables are provided by the buyer

Our service

Online support Field installation, commissioning and training Video technical support, Machine maintenance and troubleshooting support Spare parts and wearing parts for free or with big discount

Company Picture

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