Pulley Type Wire Drawing Machine

PDescription: The pulley type continuous wire drawing machine has the characteristics of simple structure, low cost, and easy operation, and it is suitable for drawing a variety of medium and thin fiber material, especially for mild steel wire, galvanized iron wire, steel head wire, stainless steel wire, rubber hose steel wire, spring steel wire, rod welding wire and copper wire aluminum rod, etc. Scope of application: gas-protection welding wire, welding electrode, stainless steel wire, galvanized iron wire, bullet and hard wire, copper wire, and metal product wire, etc. Usage: The set of the machine is ideal equipment drawing wire stock of high, medium and carbon steel, as well as copper, aluminum and alloy. The machines are applied to drawing wire in the factories such as wire-steel factory, metal mesh factory and nail making factory etc. Structure: The equipment consists of main reduction box.die casing, wheel frame, sash brace and electrical control system. The spinning drawing blocks are driven by JZT series motor, with gear coupling runs changeful gears to reduce speed. The drawing blocks are vertically fixed in sealed box body. The gear pairs are lubricated with oil. In order to lower residual heat on the surface of the block, the cooling means is installed in interval of the block. To reduce its working temperature, the machine is soaked in cooling water. The machine runs with carve or linkage. The safety halt gear is installed by the position of operating block.
Chat Now

Product Details

Pulley type wire drawing machine

Layout:

202006040920452344116

Pulley type wire drawing machine are suitable for the high & low carbon steel wire, with Siemens PLC & inverter control system to assure high speed & stable operation. Low Carbon steel wire product used in mesh net, steel fiber, nail & staple making, construction, agriculture & furniture field, etc. And other steel wire product used in prestressing wire, PC wire, spring, steel rope wire, steel cord & Bead wire for tyre, etc.

202006040920463158681

Technical parameters:

pulley type wire drawing machine

Capstan diameter

560mm

Capstan numbers

8

Inlet wire diameter

Φ6.5mm

Outlet wire diameter

Φ2.0mm

Tensile strength

≤600mpa

Total compressibility

90.53%

Average compressibility

25.52%

Max. Speed

12 m/s

Power

22 KW*8

Block type

Vertical ,tilted

Take-up wire

Elephant trunk type take-up system

Tension frame

Internal tension frame.

Main frame

Welding of steel plate and square pipe.

Stop brake

Pneumatic brake

Vacuuming design

Reserve suction hole

Lighting

Each stand with separate lighting.

PLC

Siemens

Main Specification:

TypeLW-600LW-560LW-550LW-450LW-350(400)
Dia. of block600560550450350(400)
Material strength1150Mpa1150Mpa900Mpa1300Mpa1400Mpa
Inlet wire dia.8-6mm6.5mm6.5mm3.6mm2.5mm
Outlet wire dia.3-2mm1.8mm1.8mm1.1mm0.8mm
Average Compressibility25%25%25%21%22%
Total Compressibility85%92.33%92.33%90.7%87%
Max. speed of block200m/min245m/min245m/min346.9m/min200m/min
Total power37-30kw30-18.5kw22-15kw18.5-7.5kw11-5.5kw
Weight4500kg2000kg2000kg1500kg1500kg
Size of single block (mm)2000×1200×26001700×1100×24001520×820×23001520×820×23001200×660×2000

Transmission System: Strong narrow joint V-belt; strong narrow joint V-belt and spiral bevel gear; strong narrow joint V-belt + standard gear box transmission. Mode of speed: adjustment AC frequency conversion control Pay-off Method: Pay-off machine or spool pay-off machine Take-up Method: I-Spool take-up machine or trunk pay off machine  Material: Suitable for Drawing Welding rod; welding Wire (gas protection welding wire and submerged arc welding wire); steel wire (medium, low carbon steel wire, stainless steel wire); Wire and cable (copper wire, aluminum wire) and other metal wires * Various combined drawing equipment can be designed according to the customers' requirements Typical Pulley type wrie drawing machine:

ModelTensile strength(Mpa)Max. inlet wire dia. (mm)Min. outlet wire dia. (mm)Speed(m/s)Motor power (kw)Application
LW6/35011002.50.73204
LW6/40011002.40.860011Gas-protection Welding Wire Fine Drawing
LW8/40011002.40.860011Gas-protection Welding Wire Fine Drawing
LW6/45050041.628011
LW6/5505006.52.226018.5
LW7/5605005.5248022Gas-protection Welding Wire Fine Drawing
The Finished Products (Wire):
202011201558111476673202011201558115618298
Low Carbon WiresStainless Steel Wire

Detailed Images

202006040920468174306

Drawing drum

Cast steel ZG45, surface surfacing and spraying tungsten carbide, HRC60. Surface roughness less than 0.8mm.,hardness HRC>55, the interior part of the capstan is by the process of ZnAl corrosion spraying. The effective life of the capstan is over 22000 hours.

Wheel structure

It makes the wire turn easily and can save motor strength ,better on use and much longer life than the old design

202006040920464474012

202006040920468174306

Die box

The drawing dies are cooled by self-following water directly, and the cooling effect is very good, which can longer the dies' service life.

Die box contains powder and water cooling two parts. The 1st block uses stirring die box.

Pull-up wire discharging

The coiled wire will be discharing with an active motor automatically instead of passive pay-off, which greatly increases the drawing efficiency.

202006040920466731442

Detailed discription:

pulley type wire drawing machine

1

Wire drawing drum material

Cast steel, tungsten coating and surfacing, HRC60. Roughness is less than 0.8umm

2

Drum cooling

1. Drum inside cooling: drum’s inner wall has 3 water channels which displayed in 120 degrees direction by water spraying.

2. Drum external cooling: the ventilation pipe below the outside of the drum uses 360 degrees of forced air cooling on the surface

of the drum and wire to lower the surface temperature of the reel below 80 degrees

3

Die box cooling way

The drawing die is cooled by using direct water inlet and outlet water, and the cooling effect is especially good

4

Tension machine

Built-in

5

Main frame

Steel plate and square tube welding

6

Safety device

Safety protection cover, broken line stop test

7

Vacuum design

Vacuum cleaning hole

8

Lighting

Each machine is equipped with separate lighting

9

Parking brake

Pneumatic brake

10

Electric cabinet

Protection level IP54

11

Electrical system

Machine distribution structure, PROFIBUS-DP field bus control

12

Energy consumption

Monitoring is equipped with electricity meter

13

PLC

HUICHUAN (Inovance) brand

14

Touch screen

HUICHUAN 10inch screen

15

Frequency motor brand

Fangda

16

Low voltage apparatus

Zhengtai

17

Inverter

HUICHUAN (Inovance) brand

18

Sensor

OMRON

19

Field cable supply

The dedicated control line is provided by the seller, and other control cables and power cables are provided by the buyer

Main features:

● Easy in installation and maintation. ●Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. ●Running in a high automatization and intellectualization,no pollution ●As the use of the frequency technology, changes in the larger context of parts of the compression ratio to meet the wide range of technology and high speed drawing. ●Good cooling system, final wire quality is very good.

Related Products

Automatic high Speed Wire Nail Making Machine

$19,000.00 - $20,000.00 / Set

1 Set

Factory price high speed thread rolling machine for nail plant

$5,300.00 - $5,600.00 / Set

1 Set

wooden pallet coil nail making machine

$12,000.00 - $13,000.00 / Set

1 Set

Packing&Shipping

202006040920478360571

202006040920481774547

After Sales Service

Online support

Field installation, commissioning and training Video technical support, Machine maintenance and troubleshooting support

Spare parts and wearing parts for free or with big discount

Company

202006040920485504559

202006040920513021076

wire drawing machine 3.jpg

Contact:

Sales Manager 

Remon:+8618005655162

Email: sales@3shardware.com 

Hot Tags: pulley type wire drawing machine, China, manufacturers, suppliers, factory, customized, price
Pulley type wire drawing machinePulley type wire drawing machine

Inquiry

You Might Also Like