Wire Drawing Line

​Wire drawing line is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s). There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces.
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Product Details

Wire drawing line

Machine Layout:

拉丝生产线

Straight wire drawing line are suitable for the high & low carbon steel wire, with Siemens PLC & inverter control system to assure high speed & stable operation.

Low Carbon steel wire product used in mesh net, steel fiber, nail & staple making, construction, agriculture & furniture field, etc. And other steel wire product used in prepossessing wire, PC wire, spring, steel rope wire, steel cord & Bead wire for type, etc.

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Technical parameters:

Wire drawing line

Capstan diameter

560mm

Capstan numbers

8

Inlet wire diameter

Φ6.5mm

Outlet wire diameter

Φ2.0mm

Tensile strength

≤600mpa

Total compressibility

90.53%

Average compressibility

25.52%

Max. Speed

12 m/s

Power

22 KW*8

Block type

Vertical ,tilted

Take-up wire

Elephant trunk type take-up system

Tension frame

Internal tension frame.

Main frame

Welding of steel plate and square pipe.

Stop brake

Pneumatic brake

Vacuuming design

Reserve suction hole

Lighting

Each stand with separate lighting.

PLC

Siemens

Detailed Images

  • Wire Drawing Machine

Wire drawing: different metal wires, different final product accuracy and requirements, the wire drawing technology is very different, the wire drawing part is controlled by a main motor (called the host), the metal wire is leaded by the internal drums, and passes through the mold Gradually stretch to achieve the required wire diameter. At the same time, when drawing, the cooling water or cooling fan is turned on to cool the mold.

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Automatic Winding Machine

Trunk type automatic wire winding machine, It includes a winding reel and a rotating reel. The rotating reel is installed on the side of the reel, and the rotating reel driven by the power device can rotate on the side of the reel. The end face is provided with an inclined winding guide wheel, a vertical straightener assembly, a vertical winding wheel and a horizontal straightener assembly in sequence according to the wire entry sequence. It has the advantages of simple structure, stable winding, and good straightening effect. According to the wire entry sequence of the wire , a multi-level straightening structure is set in order to fully ensure the flatness of the wire and provide a strong guarantee for the subsequent process.

Detailed discription:

straight type iron steel wire drawing machine

1

Wire drawing drum material

Cast steel, tungsten coating and surfacing, HRC60. Roughness is less than 0.8umm

2

Drum cooling

1. Drum inside cooling: drum’s inner wall has 3 water channels which displayed in 120 degrees direction by water spraying.

2. Drum external cooling: the ventilation pipe below the outside of the drum uses 360 degrees of forced air cooling on the surface

of the drum and wire to lower the surface temperature of the reel below 80 degrees

3

Die box cooling way

The drawing die is cooled by using direct water inlet and outlet water, and the cooling effect is especially good

4

Tension machine

Built-in

5

Main frame

Steel plate and square tube welding

6

Safety device

Safety protection cover, broken line stop test

7

Vacuum design

Vacuum cleaning hole

8

Lighting

Each machine is equipped with separate lighting

9

Parking brake

Pneumatic brake

10

Electric cabinet

Protection level IP54

11

Electrical system

Machine distribution structure, PROFIBUS-DP field bus control

12

Energy consumption

Monitoring is equipped with electricity meter

13

PLC

HUICHUAN (Inovance) brand

14

Touch screen

HUICHUAN 10inch screen

15

Frequency motor brand

Fangda

16

Low voltage apparatus

Zhengtai

17

Inverter

HUICHUAN (Inovance) brand

18

Sensor

OMRON

19

Field cable supply

The dedicated control line is provided by the seller, and other control cables and power cables are provided by the buyer

Main features:

● Easy in installation and maintation. ●Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. ●Running in a high automatization and intellectualization,no pollution

●As the use of the frequency technology, changes in the larger context of parts of the compression ratio to meet the wide range of technology and high speed drawing.

●Good cooling system, final wire quality is very good.

Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s). There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces.

Wire drawing line

Contact us:

Remon Zhang

Email: sales@3shardware.com

WhatsApp: +8618005655162

Hot Tags: wire drawing line, China, manufacturers, suppliers, factory, customized, price

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